| Lead time vs reality |
Are we planning to a lead time the supply chain has not delivered in years? |
Configured purchase lead time against the actual order-to-receipt time on your own receipt history — and flags it harder when safety stock is zero |
| Lead time drift |
Has this item quietly got slower, without anyone updating it? |
Recent receipt behaviour against the same item's earlier behaviour |
| Lead time outliers |
Which lead times look nothing like their peers? |
Each item's configured lead time against the spread of the whole item population |
| Vendor agreement |
Does the item say one thing and the vendor record another? |
Item lead time against the vendor's lead time for the same item |
| Production lead time |
Do our production orders finish when the routing says they will? |
Configured production lead time against actual production order completion |
| Safety stock |
Is the buffer big enough for how volatile this demand actually is? |
Configured safety stock against demand variability, replenishment time and the service level you are targeting |
| Order quantities |
Is a minimum order quantity buying years of demand in one go? |
MOQ and lot size against real consumption from sales order history |
| Excess cover |
Where is working capital sitting still? |
On-hand quantity against real demand rate — per item and per site, so an item that is healthy in one plant and drowning in another is not averaged into looking fine |
| Forecast quality |
Are we planning to demand that is not arriving? |
Forecast quantities against actual order intake for the same item |
| Forecast consumption |
Will this forecast ever be consumed, or will it double the demand? |
Forecast lines against the reduction key that is supposed to consume them, including lines with no reduction key at all |
| Obsolete items |
Are we still planning and stocking things we no longer sell? |
Item status against live forecast lines and against on-hand inventory |
| Planning policy |
Does every active item have a coverage group, and does it point at a real one? |
Item coverage group and reduction key against the coverage group and reduction key tables |
| Sourcing consistency |
Does the sourcing setup contradict itself? |
Purchased items carrying a production route, manufactured items with no route, active items with no supplier |
| Supplier reliability |
Are the confirmed dates we plan on worth anything? |
Confirmed delivery dates against actual receipt dates |
| Service outcome |
Which items are failing customers, and which are getting worse? |
On-time delivery against your target, and this period's performance against the previous one |
| Accountability |
If this item breaks, whose name is on it? |
Planner, site and item group on active items — including planner codes pointing at people who no longer exist |